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Full Description
The second edition of Extrusion is designed to aid operators, engineers, and managers in extrusion processing in quickly answering practical day-to-day questions. The first part of the book provides the fundamental principles, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. The next section covers advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. The final part provides applications case studies in key areas for engineers such as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing.
This practical guide to extrusion brings together both equipment and materials processing aspects. It covers basic and advanced topics, for reference and training, in thermoplastics processing in the extruder. Detailed reference data are provided on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety.
Contents
Part 1 Single Screw Extrusion
Extruder Safety
Single Screw Extruder: Equipment
Plastic Behavior in the Extruder
Screw Design
Processing Conditions
Scale UP
Shear Rates, Pressure Drops, and Other Extruder Calculations
Part 2 Twin Screw Extrusion.
Twin Screw Extrusion Process
Twin Screw Extruder Equipment
Plastic Behavior in Twin Screw Extruders
Screw Design
Processing Conditions
Applications
Scale-Up
Shear Rate, Pressure Drop, and Other Extruder Calculations
Part 3 Polymeric Materials
Polymer Overview and Definitions
Polymer Structure
Polymer Rheology
Testing Properties
Part 4 Troubleshooting the Extrusion Process
Problem Solving
Five Step Problem Solving Process
Design of Experiments
Quality
Troubleshooting Mechanical Extrusion Problems
Troubleshooting Extrusion Product Problems
Troubleshooting Sheet Extrusion
Troubleshooting Blown Film
Troubleshooting Profile and Pipe
Part 5 Auxiliary Equipment
Feed Systems
Screen Changers
Gear Pumps
Granulators
Chillers and Heaters
Screw Cleaning and Purge Compounds
Part 6 Coextrusion
Coextrusion Applications
Feedblocks and Dies
Polymer Selection for Coextrusion
Troubleshooting Coextrusion
Part 7 Extrusion Applications
Compounding
Sheet and Cast Film
Blown Film
Extrusion Coating and Lamination
Wire and Cable Coating
Profile Extrusion
Pipe and Tubing Extrusion
Monofilament
Extrusion Blow Molding
Foam Extrusion
Solid Stock Shapes
Reprocessing