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Full Description
Provides a unique overview of energy management for the process industries
Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context
Combines the perspectives of freewheeling consultants and corporate insiders
In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed
Includes success stories from three very different companies that have achieved excellence in their energy management efforts
Covers energy management, including the role of the energy manager, designing and implementing energy management programs, energy benchmarking, reporting, and energy management systems
Technical topics cover efficiency improvement opportunities in a wide range of utility systems and process equipment types, as well as techniques to improve process design and operation
Contents
Foreword ix
by The Honorable Charles D. McConnell
Preface xi
Acknowledgments xv
Contributors xvii
Units of Measure xix
Section 1 Energy Management Programs 1
1 Energy Management in Practice 3
Beth P. Jones
2 The Dow chemical Company: Energy Management Case Study 25
Joe A. Almaguer
3 Eastman Chemical's Energy Management Program: When Good is Not Enough 37
Sharon L. Nolen
4 General Mills' Energy Management Success Story 48
Graham Thorsteinson
5 Energy Benchmarking 56
Mark Eggleston
6 Energy Management Standards 66
Kathey Ferland, Paul E. Scheihing, and Graziella F. Siciliano
7 Protecting The Environment and Influencing Energy Performance Within Process Industries 81
Elizabeth Dutrow
Section 2 Energy Management Technologies 93
8 The Technologies of Industrial Energy Efficiency 95
Alan P. Rossiter
Equipment 105
9 Energy Efficiency in Furnaces and Boilers 107
Bala S. Devakottai
10 Enhanced Heat Transfer and Energy Efficiency 128
Thomas Lestina
11 Heat Exchanger Cleaning Methods 139
Joe L. Davis
12 Monitoring of Heat Exchanger Fouling and Cleaning Analysis 143
Bruce L. Pretty and Celestina (Tina) Akinradewo
13 Successful Implementation of a Sustainable Steam Trap Management Program 164
Jonathan P. Walter and James R. Risko
14 Managing Steam Leaks 179
Alan P. Rossiter
15 Rotating Equipment: Centrifugal Pumps and Fans 186
Glenn T. Cunningham
16 Industrial Insulation 207
Mike Carlson
Utility Systems 217
17 Heat, Power, and The Price of Steam 219
Alan P. Rossiter and Joe L. Davis
18 Balancing Steam Headers and Managing Steam/Power System Operations 230
Alan P. Rossiter and Ven V. Venkatesan
19 Real-Time Optimization of Steam and Power Systems 242
R. Tyler Reitmeier
20 Fuel Gas Management and Energy Efficiency in Oil Refineries 251
Joe L. Davis
21 Refrigeration, Chillers, and Cooling water 260
William (Bill) Turpish
22 Compressed Air System Efficiency 277
Joe Ghislain
23 Lighting Systems 290
Bruce Bremer
24 Heating, Ventilation, and Air-Conditioning Systems 300
Bruce Bremer
Process 311
25 Identifying Process Improvements For Energy Efficiency 313
Alan P. Rossiter and Joe L. Davis
26 Pinch Analysis and Process Heat Integration 326
Alan P. Rossiter
27 Energy Management Key Performance Indicators (EnPIs) and Energy Dashboards 349
Jon S. Towslee
Index 361
