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Full Description
Interest in additive manufacturing, commonly referred to as 3D printing, is rapidly growing both in theory and practice. Engineers and engineering firms are increasingly turning to 3D printing to create prototypes of products before proceeding with full-scale production. In academic environments, professors, researchers, and students are leveraging the capabilities of 3D printing to enhance project outcomes. This newly revised handbook is specifically tailored to focus on product design within the defense industry, a sector that significantly influences a wide range of other industries.
Additive Manufacturing Handbook: Product Development for the Defense Industry, Second Edition covers the impact and potential of 3D printing in enhancing defense capabilities through updated and detailed case examples. It provides a comprehensive and research-driven overview of 3D printing, with new chapters that fit within the systems engineering framework of product development. This new edition demonstrates how 3D printing technology can improve supply chains, ultimately leading to increased military responsiveness. Readers will find insightful examples and detailed chapters on the innovative process of military product prototyping. Also covered is a variety of topics including environmental issues, manufacturing design, challenges related to learning and forgetting, and applications of military biomedical technology.
The content has been fully revised to meet the demands of businesses, industries, and government entities.
Contents
Section I: General Introduction. 1. From Traditional Manufacturing to Additive Manufacturing. 2. Basic Guide to 3D printing. 3. Project Management for Additive Manufacturing. 4. 3D-Printing Impacts on Systems Engineering In Defense Industry. 5. Systems Engineering in 3D Printing Design. 6. Additive Manufacturing Software Tools. 7. Additive Manufacturing R&D . 8. Operational and Regulatory Gaps. 9. Additive Manufacturing Implications for Military Ethics.10. Additive Manufacturing Technologies Trends. 11. A New Global Approach to Design for Additive Manufacturing. 12. Methodological Framework for Design for additive Manufacturing . Section II: Research & Development. 13. Development and Implementation of Metals Additive Manufacturing. 14. Selective Laser Melting (SLM) of Ni-based Superalloys - A Mechanics of Materials Review. 15. Powder Bed Fusion Technology. 16. Additive Manufacturing of Titanium Alloys. 17. Ultrasonic Additive Manufacturing. 18. Printing Components for Reciprocating Engine Applications. 19. Developing Practical Additive Manufacturing Design Methods. 20. Optical Diagnostics for Real-Time Monitoring and Feedback. 21. 3D Printed Structures for Nano-Scale Research. 22. Additive Manufacturing at the Micron Scale. 23. Computer Modeling of Sol-Gel Thin Film Deposition Using Finite Element Analysis. 24. Additive Manufacturing Review. 25. Mechanical Property Optimization of Fused Deposition Modeled Polylactic Acid Components via Design of Experiments. 26. Powder-bed Fusion Additive Manufacturing. 27. Calculation of Laser Absorption by Metal Powders in Additive Manufacturing. 28. Accuracy and Surface Roughness. 29. Surface Roughness of Electron Beam Melting Ti-6Al-4v Effect on Ultrasonic Testing. 30. Dynamic Failure Properties of Stainless Steel in Additive Manufactured. 31. Fatigue Life of Selective Laser Melted and Hot Isostatically Pressed Ti-6Al-4v Absent of Surface Machining. 32. Impact Response of Titanium. 33. Laser powder-bed fusion additive manufacturing. 34. Measurement Science for Additive Manufacturing Processes. 35. Denudation of metal powder layers. 36. Tension-compression fatigue of an oxide/oxide ceramic composite at elevated temperature. 37. Effects of steam environment on fatigue behavior. Section III: Applications. 38. 3DEJI Systems Model for 3D-Printed Product Integration. 39. 3D Printing Case Example at ORNL. 40. 3D Printing Implications for STEM education. 41. Additive Manufacturing in USAF Civil Engineer Operations. 42. Additive Manufacturing in Systems Engineering Spiral Process Model. 43. Additive Manufacturing in Ordnance Disposal Training. 44. Aircraft Wing Design Utilizing Additive Manufacturing. 45. Additive Manufacturing Application for Warhead Topology Optimization. 46. Direct Metal Laser Sintering Revolution. 47. Information Storage on Additive Manufactured Parts. 48. Education and Research of Additive Manufacturing at the US Air Force Institute of Technology. 49. Comprehensive Analysis and Evaluation of the Potential and Characterization of Recycled Polymers for FMD 3D Printing Applications. 50. Learning Curve Modeling for Additive Manufacturing. 51. Lattice Optimized Actively Cooled Additive Manufactured Nose Cone Design and Evaluation.
