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Full Description
Fundamentals of Laser-Based Powder Bed Fusion of Polymers addresses the design principles, materials, process monitoring, powder characteristics, microstructure, mechanical properties, post-processing, nondestructive testing, and more of polymers produced by laser-based powder bed fusion (LBPBF) additive manufacturing. Industrial applications and case studies are included throughout, as is insight on the testing, certification, and qualification of parts. The book starts with a section covering the fundamentals of the process and the materials used, with the second section discussing design for LBPBF of polymers including guidance on data management, process chains, and software and tools used. The third section provides insight on raw materials and feedstock, looking at how polymeric materials are selected, designed, and modified for use. Material characterization and powder management workflow are also covered. The fourth section of the book looks at the production process, including post-processing, process monitoring, prototyping vs. serialized production, and qualified production considerations. The book concludes with a section on part quality considerations, discussing measurement, industry certification and qualification, and more.
Contents
Section 1: Fundamentals of Laser-based Powder Bed Fusion of Polymers
1. Historical background of Laser-based Powder Bed Fusion of Polymers
2. Key Fundamentals of the Technology and Derivatives
3. Sustainability and Environmental Considerations
4. Case Study Applications and Future Trends
Section 2: Design for Additive Manufacturing
5. Design for the Process Chain and Industry 4.0/5.0
6. Design for Additive Manufacturing and for Powder Bed Fusion of Polymers
7. Data Management and File Security for Additive Manufacturing
8. Simulation and Modelling tools for Powder Bed Fusion of Polymers
Section 3: Raw Materials and Feedstock
9. Polymers for Powder Bed Fusion
10. Material Characterization
11. Powder Management and Health and Safety
Section 4: The Production Process
12. In-situ Process monitoring
13. Post-processing and Surface Finishing methods for Powder Bed Fusion of Polymers
14. Prototyping vs. serialized Production
Section 5: Part Quality Considerations
15. Quality Control for Production
16. Inspection and Non-Destructive Testing of Parts
17. Certification and Qualification of Parts
