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Full Description
Nine years have passed since the second edition of the Handbook of Aseptic Processing and Packaging was published. Significant changes have taken place in several aseptic processing and packaging areas. These include aseptic filling of plant-based beverages for non-refrigerated shelf-stable formats for longer shelf life and sustainable packaging along with cost of environmental benefits to leverage savings on energy and carbon footprint. In addition, insight into safe processing of particulates using two- and three-dimensional thermal processing followed by prompt cooling is provided.
In the third edition, the editors have compiled contemporary topics with information synthesized from internationally recognized authorities in their fields. In addition to updated information, 12 new chapters have been added in this latest release with content on
Design of the aseptic processing system and thermal processing
Thermal process equipment and technology for heating and cooling
Flow and residence time distribution (RTD) for homogeneous and heterogeneous fluids
Thermal process and optimization of aseptic processing containing solid particulates
Aseptic filling and packaging equipment for retail products and food service
Design of facility, infrastructure, and utilities
Cleaning and sanitization for aseptic processing and packaging operations
Microbiology of aseptically processed and packaged products
Risk-based analyses and methodologies
Establishment of "validated state" for aseptic processing and packaging systems
Quality and food safety management systems for aseptic and extended shelf life (ESL) manufacturing
Computational and numerical models and simulations for aseptic processing
Also, there are seven new appendices on original patents, examples of typical thermal process calculations, and particulate studies—single particle and multiple-type particles, and Food and Drug Administration (FDA) filing
The three editors and 22 contributors to this volume have more than 250 years of combined experience encompassing manufacturing, innovation in processing and packaging, R&D, quality assurance, and compliance. Their insight provides a comprehensive update on this rapidly developing leading-edge technology for the food processing industry.
The future of aseptic processing and packaging of foods and beverages will be driven by customer-facing convenience and taste, use of current and new premium clean label natural ingredients, use of multifactorial preservation or hurdle technology for maximizing product quality, and sustainable packaging with claims and messaging.
Contents
Foreword. Preface. Acknowledgments. Editors. Contributors. PART I Fundamentals and Frontiers, Framework for Regulations, and Marketing. 1 Aseptic Processing and Packaging: Fundamentals and Frontiers. 2 US Federal Regulations for Aseptic Processing and Packaging of Food. 3 The US Markets for Aseptically Processed and Packaged Products. PART II Science and Engineering Aspects of Aseptic Processing and Packaging Technologies. 4 Processing System and Thermal Process Design. 5 Thermal Processing Equipment for Heating and Cooling. 6 Flow and Residence Time Distribution for Homogeneous and Heterogeneous Fluids. 7 Thermal Process and Optimization of Aseptic Processes Containing Solid Particulates. 8 Aseptic Filling and Packaging for Retail Products and Food Service. 9 Aseptic Packaging Materials and Sterilants. 10 Aseptic Bulk Packaging. 11 Design of Facility, Infrastructure, and Utilities. 12 Cleaning and Sanitization for Aseptic Processing Operations. PART III Risk-Based Analyses for Attaining Validated State for Production of Commercially Sterile Shelf-Stable Products and Guidance for Quality Assurance, Microbiological Food Safety, and Regulatory Compliance. 13 Microbiology of Aseptically Processed and Packaged Products. 14 Risk-Based Analyses and Methodologies. 15 Establishing "Validated State" of Aseptic Processing and Packaging Systems. 16 Quality and Food Safety Management System (QFSMS) for Aseptic and ESL Manufacturing Companies. PART IV Frontiers and R&D Opportunities and Challenges. 17 Computational and Numerical Models and Simulations for Aseptic Processing. 18 Frontiers and Research and Development: Challenges and Opportunities. PART V Appendices. Appendix 1: United States History & Evolution. Appendix 2: Dr. William McKinley Martin—Father of Aseptic Canning. Appendix 3: Aseptic Filler Profiles. Appendix 4: Aseptic Contract Manufacturers in the United States. Appendix 5: Examples of Typical Thermal Process Design for Aseptically Processed Fluids and Purees. Appendix 6: Process Design and Microbial Validation of a Product with Large Particulates. Appendix 7: Process Design and Microbial Validation of a Product with Large Particulates of Multiple Types. Appendix 8: Thermal Processing Methods. Index.
