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Full Description
Extractive Metallurgy of Copper, Sixth Edition, expands on previous editions, including sections on orogenesis and copper mineralogy and new processes for efficiently recovering copper from ever-declining Cu-grade mineral deposits. The book evaluates processes for maintaining concentrate Cu grades from lower grade ores. Sections cover the recovery of critical byproducts (e.g., cesium), worker health and safety, automation as a safety tool, and the geopolitical forces that have moved copper metal production to Asia (especially China) and new smelting and refining processes. Indigenous Asian smelting processes are evaluated, along with energy and water requirements, environmental performance, copper electrorefining processes, and sulfur dioxide capture processes (e.g., WSA).
The book puts special emphasis on the benefits of recycling copper scrap in terms of energy and water requirements. Comparisons of ore-to-product and scrap-to-product carbon emissions are also made to illustrate the concepts included.
Contents
1. Overview
2. Production and use
3. Production of high copper concentratesdcomminution and flotation
4. Pyrometallurgical processing of copper concentrates
5. Theory to practice: pyrometallurgical industrial processes
6. Flash smelting
7. Bath matte smelting processes
8. Converting of copper matte
9. Continuous copper making processes
10. Copper loss in slag
11. Capture and fixation of sulfur
12. Fire refining (S and O removal) and anode casting
13. Electrolytic refining
14. Hydrometallurgical copper extraction: introduction and leaching
15. Solvent extraction
16 Electrowinning
17. Collection and processing of recycled copper
18. Chemical metallurgy of copper recycling
19. Melting and casting
20. Byproduct and waste streams
21. Costs of copper production
22. Toward a sustainable copper processing