Description
Machining Principles for Shape Generation of Metals explains the basics of machining techniques and metal cutting, as well as the Laplace transform and how it can be applied to understand complex machining processes. The book provides an overview of all machining processes from a geometric perspective, with an emphasis on producing superior parts. Mechanics, vibration control, processing mechanics, thermal deformation, and numerical control principles for metal cutting are each reviewed, with details on the principle of cutting away, forced and self-excited vibration, and the physical properties of workpiece and tool materials. Common questions and answers are provided throughout the book to reinforce learning of key concepts.- Provides solutions to problems encountered when cutting metals- Emphasizes the application of the Laplace transform and provides closed-loop diagrams of machining systems- Explains the principles of creating planes, pseudo-cylinders, and pseudo-circular holes
Table of Contents
SECTION I Shape generation principle1. Virtual principles of geometry and creation principles of physics2. Creation principle of planes3. Principle of creation of objects with constant diameter4. Cylindrical shape (pseudo-cylinder) creation principle5. Principle of creating a circular hole6. Generation principle of an involute tooth profileSECTION II Principle of shape creation by removal processing7. Principle of physical characteristics of work material8. Principles of physical properties of tool materials9. Machine tool motion and surface creation principle10. Removal principle of cutting11. Principle of cutting residueSECTION III Disturbances to the created shape and the principle of countermeasures12. Principle of forced vibration13. Generation mechanism of primary self-excited chatter vibrations and their countermeasures14. Generation principle of self-excited chatter vibration by workpiece-waviness regenerative effect15. Thermal deformation principle of processing systemsSECTION IV Current state of Numerical Control and future manufacturing system16. Numerical Control principle of processing machines17. Configuration principle of processing system (cell to FMS)18. Science, technology and engineering of manufacturing
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