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Full Description
Due to its speed, low energy requirements, and the fact that it does not require a pre-drilled hole, the technique of self-piercing riveting (SPR) has been increasingly adopted by many industries as a high-speed mechanical fastening technique for the joining of sheet material components. Self-piercing riveting comprehensively reviews the process, equipment, and corrosion behaviour of self-piercing riveting, and also describes the process of evaluation and modelling of strength of self-piercing riveted joints, quality control methods and non-destructive testing.Part one provides an extensive overview of the properties of self-piercing riveting. Chapters in this section review the mechanical strength, fatigue, and corrosion behaviour of self-piercing riveted joints. The second part of the book outlines the processing and applications of SPRs, and describes the dynamic strength evaluation/crashworthiness of SPRs, and the modelling of strength of self-piercing riveted joints, before going on to discuss the assessment of the suitability of materials for self-piercing riveting. The concluding chapters describe the quality control and non-destructive testing of self-piercing riveted joints, optimization of the strength of self-piercing rivets, and provides an overview of self-piercing rivets in the automotive industry and the applications of self-piercing riveting in automated vehicle construction.Self-piercing riveting is a standard reference for engineers and designers in the aerospace, materials, welding, joining, automotive and white goods industries, as well as manufacturers of metal components for the automotive, aerospace, white goods and building industries.
Contents
Contributor contact detailsWoodhead Publishing Series in Welding and Other Joining Technologies1. IntroductionAbstract1.1 Introduction1.2 Self-piercing riveting (SPR)1.3 Advantages and possible disadvantages of the SPR process1.4 Application of SPR in automotive body applications1.5 Future trendsPart I: Properties2. Mechanical strength of self-piercing riveting (SPR)Abstract2.1 Introduction2.2 Test types and their relevance2.3 Failure mechanisms2.4 Rivet strength optimization2.5 Self-piercing riveting (SPR) and structural adhesive joining3. Fatigue behaviour of self-piercing riveted jointsAbstract3.1 Introduction3.2 Comparison between self-piercing riveted and resistance spot-welded joints3.3 Factors that affect the fatigue behaviour of self-piercing riveted joints3.4 Fretting fatigue4. Corrosion behaviour of self-piercing riveted jointsAbstract4.1 Introduction4.2 Background theory of corrosion4.3 Methodology of corrosion studies4.4 Corrosion of self-piercing riveted joints4.5 Corrosion protection of self-piercing rivets and joints5. Dynamic strength evaluation/crashworthiness of self-piercing riveted jointsAbstract5.1 Introduction5.2 State-of-the-art review of dynamic tensile tests5.3 Recommended joint dynamic strength testing procedures5.4 Results and discussion5.5 Conclusions6. Modelling the strength of self-piercing riveted jointsAbstract6.1 Introduction6.2 Mechanical strength of a self-piercing riveting (SPR) structure6.3 Mechanical behaviour and damage analysis6.4 Numerical modelling6.5 Conclusions and future trendsPart II: Processing and applications7. Assessing the suitability of materials for self-piercing riveting (SPR)Abstract7.1 Introduction7.2 How self-piercing riveting (SPR) joins materials7.3 Joining of similar metals7.4 Joining of dissimilar metals7.5 Finite element simulations of the riveting process7.6 Future trends8. Quality control and non-destructive testing of self-piercing riveted jointsAbstract8.1 Introduction8.2 Current technologies8.3 Non-destructive testing (NDT) techniques: computer vision8.4 NDT techniques: ultrasonic testing8.5 Conclusions9. Optimization of the strength of self-piercing rivets (SPRs)Abstract9.1 Introduction9.2 Rivet strength estimation9.3 Rivet strength optimization9.4 Conclusions10. Self-piercing riveting (SPR) in the automotive industry: an overviewAbstract10.1 Introduction10.2 Types of self-piercing rivet (SPR)10.3 Uses for SPRs10.4 Product considerations10.5 Manufacturing considerations10.6 Future trends11. Self-piercing riveting (SPR) in automated vehicle constructionAbstract11.1 Introduction11.2 Material requirements11.3 Joining techniques11.4 Evaluation of processes11.5 Cost comparisons11.6 Comparable joint performance11.7 Specific process opportunities11.8 Process development11.9 Industrial application11.10 Conclusions11.11 AcknowledgementsIndex
