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Full Description
Proceedings of a symposium sponsored by The Metallurgy and Materials Society of CIM and the Pyrometallurgy Committee of the Extraction and Processing Division of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012
Contents
Preface ix Editors xi International Smelting Technology Symposium (Incorporating the 6th Advances in Sulfide Smelting Symposium) Plenary Session Aluminothermic Smelting: A Versatile Process Serving Demanding Markets 3 J. Robison Smelter Design, Construction, Commissioning and Operation Design and Commissioning of the Ausmelt TSL Lead Smelter at Yunnan Tin Company Limited 11 H. Gu, X. Song, X. Lan, R. Baldock, R. Andrews, and M. Reuter Granulation as it Pertains to Electric Furnace Matte, Converter Slag, and Converter Matte in a PGM Smelter 23 G. Roset, D. Flynn, and J. Bummer Waste Heat Recovery from Industrial Smelting Exhaust Gas 31 G. Wedde, and A. Sorhuus High Performance Brands for the Non-ferrous Metals Industry 39 D. Gregurek, A. Spanring, A. Ressler, and S. Breyner Sidewall Design to Improve Lining Life in a Platinum Smelting Furnace 47 I. McDougall, and J. Eksteen SiC Formation in Submerged Arc Furnaces Producing Silicomanganese 55 P. Eidem, J. Davidsen, and M. Tangstad Boliden Ronnskar Smelter: Challenges and Opportunities for Modern Smelting 63 T. Lehner, and J. Stal Current and Emerging Smelting Technologies Ferroalloy Research in Norway - Cooperation between Academia and Industry 73 M. Tangstad, and E. Ringdalen Status of the Alcoa Carbothermic Aluminum Project 81 C. White, O. Mikkelsen, and D. Roha Outotec's Smelting Solutions in Non-Ferrous Metals 89 A. Vartiainen, and T. Ahokainen Atlantic Copper PS-Converters Environmental Improvements: A Continuous Commitment to the Future 99 A. Martin, J. Hurtado, and F. Jimenez Improvements on Converter Operating Practice at Mufulira Smelter 107 J. Sakala, J. Sasikumar, andS. Kwalela Pretreatment and Recycling Processes Integrated Recycling at Boliden's Ronnskar Smelter; Formation of Slag Products 117 S. Mostaghel, H. Holmgren, T. Matsushita, and C. Samuelsson Promotion of Recycling Business by Combination of a Pre-Treatment Plant and the Mitsubishi Process at Naoshima Smelter & Refinery 125 Y. Mizuta, N. Oguma, S. lwahori, and H. Sato Optimum Feed Preparation for Sulfide Smelting 133 J. Talja, S. Shen, and H. Mansikkaviita Partially Reduced Feedstocks and Blast Furnace Ironmaking Carbon Intensity 141 P. Pistorius Experiences of Using Various Metallurgical Reactors for Reduction of Vanadium Bearing Steel Slags and Other Wastes 147 M. Lindvall, and G. Ye Phase Change and Morphology in the Oxidation of Zinc Sulfide Powder 155 O. Satoshi, H. Takebe, and T. Okura Injection of Alternative Carbon Containing Materials in the Blast Furnace 161 L. Sundqvist Okist, G Hyllander, M. Hensmann, E. Olsson, O. Antila, S. Schuster, and M. Lundgren Fundamentals: Thermodynamics, Phase Equilibria, and Kinetics Departure from Equilibria in Ilmenite Smelting 173 P. Pistorius Distribution of Boron and Calcium between Silicon and Calcium Silicate Slags 179 L. Jakobsson, and M. Tangstad High Temperature Experimental Investigations and Thermodynamic Modelling in the FeTiO3-Ti2O3-TiO2 Ternary Slag System 185 S. Seim, L. Kolbeinsen, and I. Jung Reaction Mechanisms in Carbothermic Production of Silicon, Study of Selected Reactions 195 E. Ringdalen, and M. Tangstad Stabilities of Phases in the Cu2S-FeS-PbS System 205 H. Johto, and P. Taskinen Experimental Thermodynamic Study of the Equilibrium Phase Assemblage AgBi3S5-Bi2S3-S 213 F. Tesfaye, and P. Taskinen Vacuum Distillation Refining of Crude Tin - Thermodynamics Analysis and Experiments on the Removal of Arsenic from the Crude Tin 223 Y. Li, B. Yang, D. Liu, B. Xu, and Y. Dai Investigation of Removing Cadmium and Thallium from Crude Indium by Vacuum Distillation 231 W. Jiang, B. Yang, D. Liu, B. Xu, and Y. Dai Pyrometallurgical Process Modeling, Control & Instrumentation Comparison of Classical Tools and Modern Finite Element Modeling in the Electrical Design of Slag Resistance Furnaces 241 M. Kennedy, M. Garcia, and F. Olesen CFD Modelling of Combustion Behaviour in Slag Fuming Furnaces 251 M. Huda, J. Naser, G. Brooks, M. Reuter, and R. Matusewicz Validating Temperature Measurements in Pyrometallurgical Applications - A Case Study 259 H. Melnas, J. Steenkamp, and M. Tangstad Electric Slag Furnace Dimensioning 279 M. Kennedy Physical Modeling Study on Mixing Phenomena in a C-H2 Smelting Reduction Furnace Bath with Asymmetric Side Blowing Process 291 J. Xie, J. Zhang, K Feng, J. Wang, F. Ruan, Z. Liu, S. Zheng, and X. Hong Successful Application of Model Based Predictive Control for Production and Thermal Efficiency Optimization of High Temperature Melters 301 E. Muisenberg, M. Eisenga, andJ. Buchmayer Author Index 309 Subject Index 311
