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Full Description
This book explores the evolving landscape of metal additive manufacturing (AM), with a strong emphasis on alloy development, microstructure evolution, surface engineering, and process modeling. Designed for researchers, engineers, and graduate students, it provides a comprehensive understanding of how different metallic alloys behave under various AM processes, such as selective laser melting, directed energy deposition, and wire arc additive manufacturing. It offers detailed insights into the influence of processing parameters and post-processing treatments on the mechanical and functional performance of printed parts.
• Includes both fundamental process descriptions and advanced topics such as thermodynamic modeling, real-time monitoring systems, lattice structure design, and predictive simulations.
• Gives special attention to surface modification techniques—ranging from mechanical, chemical, and electrochemical treatments to advanced coating methods—that are essential for improving fatigue life, corrosion resistance, and biocompatibility in AM-fabricated parts.
• Relevant to applications in aerospace, biomedical implants, automotive components, and energy systems.
• Bridges the gap between laboratory research and industrial application by presenting a balanced mix of theoretical foundations, practical methodologies, and application-driven case studies.
With contributions from international experts in academia and industry, this text serves as a globally relevant resource that equips readers in materials, mechanical, and related engineering fields with the tools and knowledge needed to drive innovation and solve real-world challenges in metal AM.
Contents
0. Front Matter. 1. Introduction to Additive Manufacturing of Alloys. 2. Additive Manufacturing of Metallic Alloys Processing Routes, Alloy Design, and Challenges. 3. Types of Metal 3D Printing: A Comprehensive Review of Technologies, Materials, and Applications. 4. Fundamentals of Microstructural Evolution in Additive Manufacturing. 5. Additive Manufacturing of Aluminum Alloys. 6. Additive Manufacturing of Nickel-Based Superalloys. 7. Additive Manufacturing of Functional Metals. 8. Additive Manufacturing of Biomaterials. 9. Selective Laser Melting of Magnesium and Copper Alloys: Processing Strategies, Challenges, and Emerging Applications. 10. Alloy Design and Experimental Parameters Optimization for Additive Manufacturing Technologies by CALculation of PHAse Diagrams (CALPHAD) Approach. 11. Manufacturing of compact metal products from magnetic Co-Ni-Al powders by extrusion-based 3D printing followed by debinding and sintering. 12. Additive Manufacturing of Tool and Stainless Steels: Properties and Applications. 13. Emerging Trends and Future Directions in Topology Optimization and Lattice Design for Additive Manufacturing. 14. Electrochemical Surface Treatments. 15. Chemical Surface Treatments in AM. 16. Surface Modification in AM: Biomedical and Aerospace Case Studies. 17. Surface Characterization Techniques. 18. Mechanical Property Modeling. 19. Microstructure modelling during additive manufacturing. 20. An Integrated Review of Mechanical Property Modelling From Microstructure-Based Theories to Additive Manufacturing and CAE. 21. Topology Optimization and Lattice Design. Analytical Review. 22. Heat Treatment of Additively Manufactured Aluminium Alloys. 23. Future Trends and Opportunities in Alloy Surface Engineering.
