Complete Guide to Preventive and Predictive Maintenance

Complete Guide to Preventive and Predictive Maintenance

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  • 製本 Hardcover:ハードカバー版/ページ数 210 p.
  • 言語 ENG
  • 商品コード 9780831131548
  • DDC分類 658.202

Table of Contents

Introduction                                       ix
The Holy Grail of Maintenance 1 (5)
Groundwork 6 (9)
PM, PdM Defined for this Book
Take a quick look at your current efforts
History of PM
P/PM Economics 15 (12)
Past Sins
Costs of PM system
Breakdown costs (this is what we are
avoiding)
Case Study: Alternatives with Cost
justifications
How to go about Budgeting PM costs
Selling PPM to Management: Battle for a Share 27 (3)
of the Mind
Vicious cycle of PM
Selling PM to management
Case Study: PM as an Investment
What are the real benefits of PM? Identify
your organization's priorities
What to say when selling PM to management
(identify priorities)
PM Basics 30 (12)
PM is four-dimensional
Six misconceptions about PM
Task lists
Common PM tasks
Examples of Task lists from different
industries
Other aspects of the PM system or Program
What happens when we ignore the signs?
A special kind of failure: Hidden Failures
How things fail and the kind of PM needed
for each failure style
CMMS Approaches to PM and PdM 42 (7)
A unified way to look a potential CMMS
Thought on installing a PM program
Shop floor automation
Short Repairs and high productivity 49 (4)
Why they are essential for high productivity
How to anticipate the need
Equipping the PM mechanic
Reliability Enhancement Programs 53 (10)
FMECA (Failure Mode, Effects and
Criticality Analysis)
RCM
PMO
PM Details for effectiveness 63 (16)
Where to get the original Task List
Thoughts on the OEM task lists
Four types of task lists
PM frequency
PM clocks in use
Task List development 79 (4)
Developing Task lists
TLC (Tighten, Lubricate, Clean) 83 (8)
TLC
Tribology
Automated Lubrication equipment
Predictive Maintenance 91 (6)
What is Predictive Maintenance and where
did it come from Questions before you start
Chemical and particle Analysis Predictive 97 (4)
tasks
Wear particle analysis
Mechanical predictive tasks 101(4)
Vibration
Quick set-up of vibration program
Energy related tasks 105(7)
Temperature
Visual techniques
Other methods
Management of PM Activity 112(11)
Scheduling PM activity
Access to Equipment
Interruptive maintenance and
non-interruptive maintenance
Case study in non-interruptive maintenance
Outsourcing PM
Task List Analysis 123(4)
Complete analysis of task lists (line by
line)
Maintenance reengineering to make PM easier
Advanced Concepts- PM at the Next Level 127(6)
P-F Curve
Statistical Analysis
PCR
Case study: PCR economic comparison with
statistics
Failure experience feedback loop
Direct-coupled PM systems (SCADA, etc.)
Condition Monitoring
Personnel Issues 133(4)
Staffing the PM Effort
What kind of personality to look for in a
PM inspector
Six attributes of a great PM inspector
How to insure that PMs are done as designed
Get it Going Right 137(8)
Complete Steps to Install a PM system
Continuous Improvement
The Future of P/PM 145(4)
Appendix A: Task List Library 149(49)
Appendix B: Glossary of Maintenance Management 198(6)
Terms
Appendix C: Resources 204(3)
Index 207